Wooden House Signs - Carve Your Own Oak Sign!

For the lettering you will need a large V tool and three or four wooden house gouges between a quarter and half an inch wide with slightly differing gentle (almost flat) curves. Choosing the piece of timberI almost always use oak as it is so durable, attractive and good to carve though anything durable and close-grained is possible, but avoid knots and wavy grain. Depending on your method of cramping the wood, you may need a piece considerably larger than the sign.Shape of sign and style of letteringMy favourite shapes are oval, rectangular, or a rectangle with a curved top. A hump- backed-bridge shaped top provides a nice visually framed area for a motif or number while the house name goes across the bottom. Ovals often have a motif in the middle but rectangles are often best without. Take a look at some existing signs if you need inspiration. Carving even the simplest letters is not easy so I suggest that you choose a straightforward font such as Roman capitals, or capitals and lower-case for a less formal look.Getting ready for carvingUse a pencil for the sign layout and take great care - this bit of the job is important. You will find a centre-line useful and measure everything twice! It is usually best to cut the shape of the sign after carving it, using the extra wood to cramp or screw the workpiece firmly and it can also be an area to practice carving before you start the real thing.Carving the letters1 After drawing out all the lettering use the V tool to take out a proportion of the wood staying well within the outline of each letter.2 "Set down" vertically along the bottom of this V cut using the chisel on straight lines and suitable gouges on the curves.3 Cut the sides of the letters with a sliding movement to finish off (this is the difficult bit!) The direction of cut is very important here or it is like stroking a cat's fur the wrong way - the point of the tool must not go into the grain but slide on the back of it.Carving the motif (if any)Apart from any artistic considerations the technique is still the same; don't dig into the grain but slide on the back of it. Some people work from a photo or existing sign and you are, of course, welcome to copy any of our motifs. For exterior signs bold is best and round shapes are easiest - don't try carving holly for example as the points of the leaves are very difficult.

Cutting out and smoothing-up the signWhen you are content with your carving do any smoothing to the surface while it is held firmly and then cut the outside shape of the sign. I suggest you put a chamfer on the edge with a hand-plane chisel or sandpaper.Painting your sign and fixing itDark colours or white are usually most effective if you want to paint the carved letters, and metalwork or enamel paints are what I recommend. If colouring the motif I dilute the paint to let the grain show through. If left untreated and exposed to the weather oak will turn an attractive silver grey (any paint will be unaffected) but if you want to put a finish on your sign then garden furniture oil with UV filters is a good product.